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Derivative map of soda ash chemical industry chain


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Keywords:

ENGINEERING CASE

Chlor-alkali Chemical Industry

Sodium Carbonate( Soda ash )Plant

Product details


One-stop complete set of equipment for the entire soda ash (sodium carbonate) line, covering the full chain of customized production lines for the three mainstream processes: ammonia-soda method, co-soda method, and natural soda method. It integrates raw material pretreatment, reactive synthesis, calcination and separation to by-product recovery. It is suitable for the production of industrial soda ash, food-grade soda ash, and new energy high-purity soda ash. It can be equipped with ammonium chloride, calcium chloride, and baking soda co-production equipment, and undertakes overseas factory construction general contracting, single-unit customization, and technological transformation and upgrading projects.

 

Derivative map of soda ash chemical industry chain

 

Three major process complete equipment plans

1. Ammonia-alkali process (Solvay process) whole line equipment

Adapt to the closed-loop circulation process of limestone, brine and ammonia

Core units: Limestone calciner, quicklime digestion unit, ammonia absorption tower, carbonization tower, sodium bicarbonate filtration separator, soda ash calciner

Supporting by-product equipment: mother liquor separation and drying unit, calcium chloride refining production line, ammonia recovery and circulation system

Advantages: The process is mature and stable, the purity is controllable, and the by-product calcium chloride production line is delivered simultaneously.

 

2. Combined soda production method (combined soda process) co-production equipment (main promotion)

Co-production of ammonia from natural gas/coal + soda production, dual-line output of soda ash + agricultural ammonium chloride

Pre-stage raw material preparation: gas converter, synthetic ammonia high-pressure synthesis unit, nitrogen and hydrogen preparation unit

Core of mid-stage soda production: ammonia absorption tower, carbonization reaction tower, salt adding crystallization system, dual mother liquor circulation filtration equipment

Final products: heavy alkali calcination equipment, ammonium chloride drying and packaging line, tail gas recovery and energy-saving device

Highlights: High raw material utilization rate, low-carbon and energy-saving, one set of equipment produces two major finished products: soda ash and nitrogen fertilizer, suitable for building factories in composite chemical parks

 

3. Purification and calcination equipment by trona method

Low-cost green production route for trona ore

Process equipment: ore crushing and grinding machine, dissolution and crystallization purification equipment, semi-alkali refining device, high temperature calcination and decomposition furnace

Advantages: Direct smelting from mineral sources, lower energy consumption, low impurity content, suitable for high-purity soda ash, new energy lithium battery raw material soda ash production

 

Downstream supporting extension equipment (industrial chain integrated supporting equipment)
After soda ash is produced, fully equipped with stand-alone/branch equipment for deep processing, one-stop equipment:
Glass-grade soda ash matching: special equipment for feeding and flux transportation for high-temperature melting furnace
Daily chemical washing facilities: LAS detergent synthesis reactor, washing powder ingredient and mixing unit
Co-production of baking soda: soda carbonization reaction tower, baking soda crystallization drying packaging line
New energy lithium carbonate supporting equipment: lithium ore neutralization reaction equipment, lithium carbonate synthesis supporting reaction equipment
Soaking soda (water glass) supporting equipment: soda ash quartz sand high-temperature melting reaction furnace, forming cooling unit

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Asia Chemical is a global engineering and technology company that provides first-class comprehensive solutions for daily chemical, basic chemical, oil, natural gas and food industries.

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Asia Chemical is a global engineering and technology company that provides first-class comprehensive solutions for daily chemical, basic chemical, oil, natural gas and food industries.

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