Detergent Powder Plant 35Tons/Hr

Our factory was built to produce the highest quality laundry detergent. Strict quality control measures are implemented to ensure that the final product meets or exceeds industry standards for cleaning efficiency, solubility and stability. The factory also strives to make the production process as environmentally friendly as possible.

Asia Chemical Engineering Co., Ltd. is one of the most reliable manufacturers and suppliers of detergent powder plant 35tons/hr in China. Please rest assured to wholesale cost-efficient detergent powder plant 35tons/hr from our factory. Good service and reasonable price are available.

Equipment Name: Laundry Detergent Production Line
Capacity: 30-50 tons per hour
Annual Output: 3,000 t/a to 200,000 t/a
Customization: Production lines customized according to customer requirements

Production Process

The production process within this plant follows a series of carefully coordinated steps. It begins with the precise weighing and dosing of raw materials. High-quality surfactants, builders like sodium tripolyphosphate (in regions where it's permitted), fillers such as sodium sulfate, and various functional additives are accurately measured and combined in specific proportions.

Next is the mixing stage. Powerful mixers with specially designed agitators blend the raw materials thoroughly to create a homogeneous mixture. These mixers are engineered to handle the viscous nature of the detergent blend effectively, ensuring that every component is evenly distributed.
After mixing, the material is sent to the drying section. In most cases, spray drying technology is employed. The detergent mixture is atomized into fine droplets and then exposed to hot air in a large drying chamber. The carefully controlled temperature, air flow rate, and drying time result in the formation of dry detergent powder particles with the right size, texture, and moisture content. This spray drying process is a key determinant of the final product's quality, as it influences factors like solubility and flowability.

Subsequently, the dried powder undergoes sieving to remove any oversized or undersized particles, ensuring a uniform particle size distribution. Quality control checks are carried out at multiple points during the process to monitor parameters such as pH, active ingredient content, and physical appearance.

Flexible formulation design

Capable of producing various product types:

Regular concentrated laundry detergent

Ultra-concentrated laundry detergent (active ingredients >25%)

Enzyme-added laundry detergent, color-safe bleach powder

Industrial laundry detergent, dishwasher-safe powder

Rapid changeover: Formula switching only requires cleaning the mixing machine, completed within 30 minutes.

FAQ:

1. Does high-density laundry detergent dissolve well? Will there be any residue?

High-quality high-density laundry detergent dissolves well. Through optimized agglomeration processes and the addition of solubilizing agents, the product can quickly disintegrate and disperse in both cold and warm water. We can assist customers in formula optimization to ensure that the solubility meets market demands.

2. How automated is the equipment? How many people are needed to operate it?

It adopts a fully automatic PLC control system, allowing for 1-2 people per shift to operate. The system has functions such as formula storage, automatic batching, data recording, and fault alarms, significantly reducing labor costs.

3. Is it convenient to change production and clean? Can it produce different formulas?

Yes, it is convenient. The agglomeration mixer is designed with a rapid cleaning structure, allowing switching from one formula to another to be completed within 30 minutes. The formula program can store hundreds of process parameters, which can be recalled with one click, making production changes efficient.

4. Will dust be generated during the production process? How is it controlled?

The entire system adopts a negative pressure closed design and is equipped with a high-efficiency bag filter dust collector, ensuring that dust emission concentrations are lower than national standards. The collected dust is returned to the system for reuse, which is both environmentally friendly and improves yield.

5: How much lower is the equipment investment compared to high-tower spray drying?

Because it eliminates the need for a spray tower tens of meters high and a complex hot air system, the equipment investment and civil engineering costs of high-density agglomeration granulation production lines are typically 30%-50% lower than high-tower processes. Energy consumption is also significantly reduced, resulting in a shorter payback period.