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Continuous Aluminum Sulfate Manufacturing Plant


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Keywords:

ENGINEERING CASE

Raw Material Chemical Industry

Aluminium Sulphate Plant

Product details


Asia Chemical Engineering Co., Ltd. is one of the most reliable manufacturers and suppliers of continuous aluminum sulfate production process plant in China. Please rest assured to wholesale cost-efficient continuous aluminum sulfate production process plant from our factory. Good service and reasonable price are available.

Professional continuous aluminum sulfate production process plant for industrial, water treatment and papermaking use. Full-automatic 24h continuous operation, high efficiency, low energy consumption, customized liquid & solid aluminum sulfate production lines.

 

Product Parameters

ItemSpecification
Equipment TypeCompact chemical production system
Production Capacity1,000–20,000 tons/year (customized)
Production ModeBatch production / Semi-continuous production
Raw MaterialsAluminum hydroxide, bauxite, aluminum-containing materials, sulfuric acid
Production Process

Feeding → Reaction → Filtration → Concentration → Crystallization → Drying → Packaging

Control SystemPLC automatic control system / Semi-automatic control
Reactor SystemChemical reaction tank with mixing device
Temperature ControlDigital monitoring and adjustment
Filtration SystemPressure filtration or customized filtration equipment
Equipment MaterialsAnti-corrosion carbon steel, stainless steel, protective lining materials
Product OutputPowder, granular, or solid aluminum sulfate
Installation TypeCompact layout with customized engineering design
Operation ModeCentralized monitoring with manual assistance

The continuous aluminum sulfate production plant stably produces standard aluminum sulfate products (CAS: 10043-01-3, molecular formula: Al₂(SO₄)₃·18H₂O), covering three mainstream grades to meet diverse industrial demands:

Raw Materials & Chemical Reaction Principles

 

Core Chemical Reaction Formula
Step 1: Automatic Raw Material Metering & Pretreatment
Step 4: Multi-effect Continuous Evaporation & Concentration
Step 7: Drying, Crushing & Particle Size Screening


Production Section
Core Equipment List
Raw Material Feeding System
Raw material silo, screw conveyor, anti-corrosion acid storage tank, precision metering pump, online flow sensor
Reaction System
Multi-stage continuous stirred reactor (FRP/enamel anti-corrosion), temperature and pressure monitoring sensor
Filtration & Impurity Removal System
Automatic continuous filter, residue recycling device, fine filter
Evaporation & Concentration System
Triple-effect evaporator / MVR evaporator, anti-scaling cleaning device, heat recovery system
Crystallization & Separation System
Gradient continuous crystallizer, centrifugal separator, vacuum belt separator, mother liquor circulation pump
Post-processing System
Belt dryer, crusher, vibrating screening machine, automatic packaging machine
Control System
PLC central control cabinet, online monitoring system, automatic alarm and protection device
- Continuous Operation Cycle: 30-60 days without shutdown for maintenance
- Papermaking Industry: High-purity low-iron aluminum sulfate for paper sizing and fiber stabilization

Continuous production lines realize uninterrupted feeding, reaction and discharging with higher output, more stable product quality and lower labor and energy costs. Batch lines require frequent start-stop and manual debugging, with unstable quality and low production efficiency.

 

FAQ

1: What is the difference between continuous and batch aluminum sulfate production lines?

Continuous production lines realize uninterrupted feeding, reaction and discharging with higher output, more stable product quality and lower labor and energy costs. Batch lines require frequent start-stop and manual debugging, with unstable quality and low production efficiency.

 

2:Can the plant produce different grades of aluminum sulfate?

Yes. By adjusting raw material types, reaction parameters and impurity removal processes, the equipment can flexibly produce industrial grade, water purification grade and low-iron high-purity aluminum sulfate to meet different customer needs.

 

3: Is the continuous production process environmentally friendly?

The whole line adopts closed-loop mother liquor circulation and heat recovery technology, with zero waste liquid discharge, low flue gas and dust emission, meeting international environmental protection production standards.

Hot Tags: continuous aluminum sulfate production process plant, China, manufacturers, suppliers, factory, wholesale, price, profession, cost
 

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Asia Chemical is a global engineering and technology company that provides first-class comprehensive solutions for daily chemical, basic chemical, oil, natural gas and food industries.

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Do you have any questions? We' ll get back to you.

Asia Chemical is a global engineering and technology company that provides first-class comprehensive solutions for daily chemical, basic chemical, oil, natural gas and food industries.

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