Calcium Carbide Plant
★ We leverage the industry’s robust technology portfolios，efficient management，to continue to develop cutting-edge technology to achieve our customers’ sustainability objectives.
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ENGINEERING CASE
Chlor-alkali Chemical Industry
Downstream Industrial Chain of Chlor‑Alkali Chemical Industry
Product details
Product Line Basic Information
Our calcium carbide production line is a complete industrial plant unit for manufacturing calcium carbide. The whole‑set system covers raw material crushing and screening, batching system, electric arc furnace reaction, cooling, crushing, screening, finished product storage and flue‑gas treatment modules. We support customized capacity from small pilot‑scale plant to large‑tonnage commercial production plant. Adopt mature and stable smelting process according to customers’ local raw material and power supply conditions to realize continuous automatic production. All equipment meets chemical industry safety and environmental protection standards, suitable for new‑built factory construction, old‑plant renovation and capacity expansion projects.
Core Advantages of Production Line
- Customized process scheme: Optimize technical flow based on clients’ raw material quality and local power conditions to reduce comprehensive production cost.
- High automation degree: Realize automatic batching and feeding, reduce manual operation, stable furnace operation, stable calcium carbide product quality.
- Energy‑saving optimization design: Optimized furnace body structure and waste‑heat recovery system, effectively lower power consumption of the whole plant.
- Complete environmental protection configuration: Equipped with high‑efficiency flue gas dedusting and waste‑gas treatment facilities to meet local environmental discharge requirements.
- Modular equipment layout: Shorten on‑site installation cycle, convenient for daily maintenance and spare‑parts replacement.
- Rich overseas EPC engineering experience: We have abundant practical project experience in high‑temperature smelting and inorganic chemical plant projects for global customers.
Main Applications of Calcium Carbide
- Chemical raw material: Main raw material for acetylene gas production, further used for producing PVC, vinyl acetate and other organic chemical products.
- Metal processing industry: Applied in metal cutting and welding via acetylene gas.
- Desulfurization field: Used for steel‑making desulfurization treatment in metallurgical industry.
- Other fields: Used in carbide lamp manufacturing and organic synthesis related industries.
What We Can Provide For You
- Project feasibility research, process flow design and overall plant layout drawing for calcium carbide factory.
- Manufacturing of full‑set core production equipment and auxiliary supporting devices.
- Overseas on‑site installation guidance, equipment commissioning and production startup technical support.
- Local operator training, process parameter guidance and delivery of complete technical documents.
- Turnkey EPC service covering whole project from consultation to factory hand‑over; single‑unit equipment supply is available for existing plant upgrading.
- Long‑term after‑sales service, spare‑parts recommendation and continuous technical consultation support.
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