Every detergent powder manufacturing project differs in production capacity, product formula, processing technology, site conditions and automation level. For this reason, we reject rigid, one-size-fits-all equipment configurations. All our detergent powder plant construction solutions are fully customizable, engineered to align with each client’s unique project parameters and production objectives.
To deliver precise, tailor-made plant designs and accurate quotations, our team evaluates core project factors, including:
Target production capacity
Custom detergent powder formulations
Preferred production technology and process route
Factory site area and layout limitations
On-site utility and infrastructure conditions
Custom automation requirements
With these key indicators, our engineering team develops full-set customized solutions, covering process flow design, professional equipment configuration, scientific plant layout planning and complete construction services for detergent powder manufacturing facilities.
30-50TPH Detergent Powder Plant Production Process
We design two mature production workflows for 30–50 tons per hour detergent powder plants to adapt to different production needs, covering spray drying production and dry blending production modes.
Complete Spray Drying & Agglomeration Process Flow
Raw Material Handling → Slurry Preparation → Spray Drying / Powder Agglomeration → Powder Cooling → Vibrating Screening → Secondary Post-Blending → Finished Powder Storage → Automatic Packaging
Simplified Dry Blending Process Flow (For Pre-made Base Powder)
For clients adopting ready-made detergent base powder, we optimize the process to eliminate slurry preparation and spray drying sections. The streamlined workflow focuses on precise raw material dosing, uniform powder blending, functional additive and perfume post-dosing, fine screening, material storage and automatic packaging.
Full Set Main Equipment for 30-50TPH Detergent Powder Plant
Our standardized and customized 30–50TPH production lines adopt high-performance industrial equipment to ensure stable high-yield operation. The full equipment list includes:
Raw material storage silos and feeding hoppers
High-precision automatic weighing and dosing system
Industrial slurry preparation processing equipment
Spray drying tower and powder agglomeration system
Professional powder cooling system
High-efficiency vibrating screening machine
Industrial detergent powder blender
Accurate additive and perfume dosing system
Pneumatic & mechanical powder conveying system
Industrial dust collection and purification system
Finished product storage silos
Fully automatic powder packaging system
Intelligent PLC centralized control system
All equipment configurations are flexibly adjusted based on your selected production route and custom detergent formulas to avoid redundant investment and maximize production efficiency.
Production Capacity Specification
Our customized production lines feature a rated capacity of 30 to 50 tons of detergent powder per hour, equivalent to 240 to 400 tons of finished products per standard 8-hour working day.
Note that the above data refers to theoretical nominal throughput. The actual daily output is affected by multiple practical factors, including daily operating hours, product formula adjustments, equipment operating stability, regular cleaning, routine maintenance, production model switching and normal production loss. In engineering design and project evaluation, we strictly distinguish between nominal process capacity and actual finished product output to ensure reliable project planning and budget estimation.
Professional Plant Engineering & Layout Design
Scientific plant layout is the core of efficient construction and long-term stable operation. Before construction, our engineers design optimized production workflows and reasonable equipment layout schemes based on your actual factory site conditions.
Our layout design comprehensively considers all key operational factors:
Layout matching the rated 30-50TPH production capacity
Smooth and continuous raw material production flow
Reasonable equipment placement adapting to equipment dimensions
Shortened material conveying distance to reduce energy consumption
Reserved professional access for daily inspection and equipment maintenance
Standardized dust control and environmental protection design
Reasonable layout of utility pipelines and supporting facilities
Convenient finished product transportation and handling
Reserved space for future production capacity expansion
A professionally optimized plant layout eliminates unnecessary material handling, greatly improves overall production efficiency, and simplifies daily factory operation and equipment management.
Standardized Equipment Installation Services
Our full-turnkey plant construction services cover precise positioning and standardized installation of all core equipment, including production processing machines, material conveying devices, storage tanks, automatic dosing systems, powder mixers, screening equipment, dust collectors and automatic packaging machines.
We adopt coordinated synchronous construction for mechanical equipment, electrical systems and instrument control systems. This professional construction mode ensures all standalone devices can operate synergistically as an integrated, stable detergent powder production system, realizing full-process automated, standardized and high-efficiency production.